Product Overview
Our LNG Refuelling Station integrates storage, vaporization, pressure regulation, and dispensing into a single, unified, high-performance platform. Engineered for seamless international deployment, each station is 100% pre-assembled and factory-tested to minimize on-site civil engineering and installation overhead.
Rapid Deployment: Mechanical and electrical installation can be completed within 7 days of site arrival (assuming foundations, civil works, and utilities are fully prepared).
Global Compliance: Fully compliant with ASME (Section VIII), CE-PED, ISO 16924, and ATEX certification requirements for hazardous areas.
Parameter Data
|
Parameter |
30m³ Specification |
60m³ Specification |
|
Working Medium |
Liquefied Natural Gas (LNG) |
|
|
Total Storage Capacity |
30 m³ |
60 m³ |
|
Insulation Type |
High-vacuum multi-layer insulation |
High-vacuum perlite insulation |
|
Pump Configuration |
1 Unit |
2 Units |
|
Max. Pump Discharge |
340 L/min |
680 L/min |
|
Operating Pressure |
1.6 MPa |
1.6 MPa |
|
Measuring Accuracy |
±1.0% |
±1.0% |
|
Design Temperature |
-196°C |
-196°C |
|
Installed Power |
15 ~ 25 kW |
30 ~ 45 kW |
|
Noise Level |
≤ 55 dB |
≤ 55 dB |
|
Explosion-Proof Rating |
Exd ⅡB T4 |
Exd ⅡB T4 |
|
Control System |
PLC Fully Automatic Control |
PLC Fully Automatic Control |
System Features
Integrates LNG storage, pumping, and dispensing into a single footprint. Drastically reduces on-site piping and wiring, ensuring faster commissioning compared to split-system alternatives.
Engineering: All cold-box components are rated for continuous service at -162°C (down to -196°C structural rating). High-vacuum insulation minimizes Boil-Off Gas (BOG) generation and thermal loss.
Manufactured under stringent Quality Assurance protocols complying with ASME Sec VIII and ISO 16924. Features automated ESD (Emergency Shutdown) interfaces.
Supports back-to-back heavy-duty vehicle refueling with stable pressure optimization and proactive vapor management to minimize operational downtime.
Premium Component Supply Chain
We ensure global serviceability and maximum uptime by equipping our stations with tier-one international components:
Control Architecture
Siemens PLC systems with remote diagnostics capabilities.
Cryogenic Valves & Instrumentation
Flowserve / Fitok / Swagelok cryogenic valves and Rosemount transmitters.
Pumping Subsystem
Internationally branded high-flow submerged cryogenic pumps.(A traceable Bill of Materials with heat numbers and material certificates is provided upon order contract.)
Integrated Safety & Interlock Matrix
Safety is engineered into every layer of our skid design through a fully automated interlock matrix:
Multi-Point ESD System: Pneumatic emergency shutdown valves (ESD) positioned at storage, pumping, and dispensing lines.
Gas & Flame Detection: Continuous combustible gas (CH₄) leakage monitoring integrated with visual/audible alarms and automated ventilation interlocks.
Overpressure Mitigation: Dual-safety relief valves (SRVs) with automated 3-way switching valves for continuous operational uptime during maintenance.
Typical Applications
Supports continuous, heavy-duty truck refuelling corridors.
Ideal for regions without natural gas pipeline networks.
Our skids are successfully operating in temperatures ranging from -30°C to +45°C.
Global Lifecycle Support
We mitigate cross-border procurement risks through structured engineering support.
Pre-Shipping FAT: Customers receive a complete Factory Acceptance Test (FAT) data package (including pressure tests, NDT records, and radiographic reports) and HD video verification before the equipment is dispatched.
Logistics: Standardized skid sizing ensures standard ocean freight compatibility without exceeding specialized transport dimensions, significantly lowering shipping costs.
FAQ
Q: What compliance certifications do you provide?
A: Fully compliant with ASME Section VIII, CE-PED, ATEX, and ISO 16924. Complete certification dossiers are provided with shipment.
Q: Who are your tier-one component suppliers?
A: We partner exclusively with world-class manufacturers to ensure global availability of spare parts. Our standard build includes Siemens PLCs, paired with Flowserve, Fitok, or Swagelok cryogenic valves, and Rosemount transmitters. A fully traceable Bill of Materials (BOM) is appended to every commercial contract.
Q: How do you verify quality before shipping?
A: Through a 100% factory test. You receive a complete FAT package: pressure tests, NDT records, and HD video verification before dispatch.
Q: What are the shipping and installation requirements?
A: Sized for standard ocean freight (no oversized cargo premiums). Plug-and-play skid design allows 7-day on-site setup via basic utility hookups.
Q: How is overseas technical support handled?
A: 12-month warranty + 24/7 remote PLC diagnostics + express air freight for urgent spare parts.
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